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Copper – Much More Than Just Bare Strips and Bunched Wires

Ever saw mother offering sweet holy water to sun god from a reddish brown pot, or observed your grandmother admonishing about drinking water kept in a particular jar or heard of centuries old culture of throwing coins into holy rivers? In India, one must have come across the paraphernalia of the pundit and him recommending someone to wear a ring to please a certain god. Behold! Here comes the mighty Copper- the king of metals, the polymath. It is very adventurous to ascribe an adjective meant to glorify a human being. But, copper deserves without an ounce of doubt. It pleases gods, it could be adorned as a jewelry and above all it’s good for rivers and your health. What else do we need! Copper has been crowned as the first metal to be extracted and used for engineering purposes. Initially, it was used by Mesolithic man around 6000 B.C. for making basic tools, weapons and vessels.

Copper is a metal which is not highly reactive. It slowly reacts with oxygen to form a platina which stops corrosion further. It has high thermal and electrical conductivity which makes it an ideal material to use in the electrical field. These properties of copper are incorporated in myriad ways, two amongst them are, namely, bare copper strips and bunched copper wire. Bare copper strip could be used in defense, hydro power projects, ship building, electrical conductors etc. In industrial applications, it could be used in automatic machines which reduces the production costs. As a less reactive metal, it becomes most suitable for the terrains which have high salt content in their soil. Its replacement rate is also very low, making it feasible and reliable.

Copper wires, whether solid or bunched, are accommodated in a wide range of products. They are literally everywhere i.e. in your earphones, fans, coolers, juicers, circuit boards etc. you name them and the coppered genie is already there! And it’s not at all exaggeration but simple truth.

Bunched copper wires provide flexibility. Copper in bunched wire form is extensively exploited in areas of where motion is explicitly required. It is a metal filled with paradoxes as it is soft yet ductile and strong. This could be ascertained from the fact that earphones complete more than 365 days despite being subjected to the throes of purgatory!

Copper – A Highly Diverse Metal for Humanity

Copper: Ubiquitous, Tremendously

There is no shortage of copper in our everyday life. As a matter of fact, there are very few spheres where copper – and, in particular, copper wire – does not play at least a small part in making things work.

Let us take, for example, the prevalence of electricity. Life as we know it would grind to a complete stop in a matter of minutes if the life line of electricity were to be cut off for some reason. Since the entire system of power provision runs on the infrastructure made of metals and plastics that are manufactured to be above certain standards. Copper wire falls under such strictly monitored infrastructure, since it would not be practical to let any quality of copper wire be relied upon to deliver power to homes, factories and workplaces.

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Even the simplest electrical and electronic devices use one form of copper or another, and even where aluminum has replaced or supplanted copper, we can be sure that copper still holds its ground in the majority of sectors where it has traditionally been used.

There is, like said above, virtually no area of modern life that is untouched by copper, whether in wire form or not. Its ductility and malleability have long been considered excellent by any standards of human usage, right from making utensils and tools in the early days of human civilization to the most advanced supercomputers that are defeating human players at the game of Go.

Copper Wire: Thinned & Tinned!

Now, just because copper is a versatile, useful, workable (in terms mentioned earlier, i.e. malleable and ductile) and above all, conductive, this list of good characteristics does not automatically mean it can be used as it exists (or has been used earlier) in all situations. Certain specific applications require different characteristic of materials than just plain old copper.

Enter the advantage of pairing or mixing two or more metals into one alloy – and sometimes, just putting them together structurally, without any chemical interaction between the two (or three, or four, or more).

The most important quality that we can seek to impart to copper, as useful as it is, is to ensure it remains in prime shape throughout the life of the component it has been used. Tin is the material that can be used (and has been already) to make tinned copper wire, which makes the wire resistant to corrosion from humidity, which is quite a huge factor in tropical climates such as ours. As an added advantage, tinned copper wire also makes it easy to solder those tricky little components that make electronics tick.

Suffice to say, copper wire, and especially tinned copper wire, has enabled more than what could have been achieved using just plain old copper – not to demean copper in any way: it is an unimaginably useful metal for humans!

What Are Key Benefits of Using Copper Electrical Wire?

There are many good reasons to use copper electrical wire, particularly for safety purposes. You will find that most electrical and electronic goods and appliances use the copper electrical wire. This is why it is one of the most extensively used wires. Even though there are other varieties like fiber-optic cables, copper wires continue to be popular. There are some important advantages which you can enjoy when you use the copper electrical wire.
What Are Key Benefits of Using Copper Electrical Wire

Key benefits of the copper electrical wire:

  • To start with, copper wiring is known for its conductivity and heat resistance. They rank next to silver in terms of conductivity. Moreover, the copper wires are also capable of handling much heavier loads of electricity as compared to non-precious metals. Copper has higher resistance power to heat and therefore can successfully do away with overloading issues.
  • Copper electrical wire is also preferred because it is ductile and malleable. The wires are even thinner than human hair and they can be easily bent or twisted as required. This is why copper wiring is perfect for constricted areas where the wires may need to be bent. You will not have to worry about the wires breaking or getting damaged when they are being twisted. Copper wire finds use both in heavy equipments like making of thick cables for electrical posts or for appliances like headphones which need ultra-thin wires.
  • Copper finds use is a variety of industries like manufacturing, electrical and electronic, telecom companies and even marine industries. This is because copper wires have very high thermal and electrical conductivity. Unlike silver which is known for highest conductivity, copper is highly affordable. In industries like marine or construction where wires have to be very flexible, copper finds a lot of use.
  • Copper electrical wire is preferred because this metal has a very high melting point. This means that it can withstand high temperatures. They are safe and will not melt easily.
  • As a metal, copper is very strong and the wires made from copper are found to have high tensile strength. This makes the copper electrical wire very beneficial for the telecommunication industry wherein the wires are needed for sending signals across very long distances.
  • In terms of compatibility too, copper wiring is popular because it can work easily with other metals. You will find a variety of copper wires like the bare copper wire, stranded wire, tinned copper wire etc.
  • Copper electrical wire has high resistance to corrosion. This is especially important for the marine industry where equipments are exposed to a lot of moisture. Because of excess humidity in the air, metals tend to experience breakdowns frequently. Copper however is resistant to rusting and this makes it much desirable for under-water equipments and marine appliances.
  • Installing and working with the copper electrical wire is simple and hassle-free. It is a strong and durable metal which can be set up and bent to suit buyer requirements.

6 Key Benefits of Call center outsourcing for a manufacturing company

Call center outsourcing industry has witnessed a huge growth in the last two decades. Companies outsource their non-core operations to reliable parties in order to focus on their core operations. Call center outsourcing helps companies optimize operations, enhance customer service and improve the bottom line.

If you run a manufacturing company, call center outsourcing can benefit you in several ways:

1) Improved customer service

Your customers and supply chain partners may have queries 24*7 but you may not be able to provide round-the-clock customer service.Call-Center-Services

Call center outsourcing allows you to have a team of competent professionals that cater to your customers at all times. This obviates the need for setting up a separate customer support department. Your customers can connect with this team through an array of communication channels and get their queries answered satisfactorily.

2) Reduced cost of operations

Outsourcing call center services is more cost-effective than managing them on your own. When you outsource services, you are done away with the need for hiring new employees, training them and buying new equipment. Whatever money you save here can be used in optimizing your manufacturing process and improving your product.

3) Professional expertise

When you outsource any process, you delegate it to a team of professionals who hold expertise in that process. They are aware of the latest tools, technologies and trends in that area. This assures you of the quality of the service delivered.

saves you from the need of hiring new employees and allocating several weeks in training them for the job.

4) Competitive edge

Call center outsourcing helps you focus on your core business operations. You can dedicate your time, energy and resources in improving your product and enhancing customer experience. This allows you to achieve an edge in today’s fiercely competitive business landscape.

5) Handling peak volume

If you manage call center operations on your own, you may not be able to handle peak volume overflow. This will increase customer complaints and lead to customer dissatisfaction. When you outsource such processes to a reliable partner, such challenges do not come up. Most of the outsourcing vendors are prepared to handle high volumes at any time of the day.

6) Access to valuable insights

When you outsource a call center process, you have access to customer data collated through different channels. This data can be analyzed to gain valuable insights regarding the customer and understand their needs and challenges. This helps you to serve your customer better and offer them personalized solutions.

The bottom line

Call center outsourcing offers several key benefits to manufacturing companies. You can hire a group of competent professionals to get your work done satisfactorily, and that too with the latest tools and technologies. You can delegate mundane, repetitive work to a reliable partner while focusing on your core operations. All these benefits help you stay ahead of the competition.

Bare copper strip: Why is it the preferred choice of electrical appliance manufacturers?

Copper strips are products that find extensive industrial and domestic usage. Copper strips come in several forms. Some popular ones include: paper copper strip, braided copper strip, enameled copper strip, and bare copper strip.

Out of all these forms, bare copper strips are extensively used in electrical appliances and are the preferred choice of many electrical product manufacturers.

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Let us discuss the properties of bare copper strips that make it popular among manufacturers:

Ductility and Malleability: One of the most striking features of bare copper strip is its ductility.

Bare copper wires can be easily pulled or twisted and, therefore, can be easily fitted in areas or corners that are hard to reach.

Besides, bare copper wires are malleable. They are soft and can be easily shaped and manipulated. They do not break easily under pressure. All these properties ensure a smooth installation of electrical wires.

High Electrical Conductivity: Copper has high electrical conductivity. In fact, the electrical conductivity of copper is the highest among all non-precious metals. This property makes bare copper strips the preferred material for many electrical appliances.

High Thermal Conductivity and High Melting Point: Copper is a good conductor of heat. It allows heat to pass through it easily and therefore bare copper strips are a great choice for electrical appliances that tend to generate a lot of heat.

Copper also has a high melting point. High melting point ensures the wires do not burn at very high temperatures and the electrical appliances remain secure. It means if you are using wires with copper strips, you don’t need to worry about electrical fluctuations or fire hazards.

Corrosion-resistance: Copper is resistant to corrosion. It does not rust or oxidize. For this reason, bare copper wires find extensive application in marine appliances.

Compatibility: Majority of the electrical manufacturers prefer using bare copper strips in appliances. So if you are installing wires at homes, use copper to maintain compatibility. Using wires of any other material can lead to galvanic reactions and therefore prove to be dangerous. So it is better to avoid risks and use copper.

Durability: Bare copper strips are also durable and last long. So if you are installing copper wires, you do not need to worry about going for frequent repairs.

Read: Copper Properties and Applications

Bare copper strips are also unaffected by weather fluctuations and are non-magnetic in nature.

All these properties explain why bare copper wires are so extensively used.

In contrast to bare copper wires, there are bunched copper wires where many small gauge wires are braided and compressed together. They are coated with some non-conductive material and twisted to produce loops.

These bunched wires are easier to install than bare copper wires. Bunched wires have a high resistance to corrosion and become hard on bending. Bunched wires find applications in headphone cables, speakers, and automobiles. Bunched wires also ensure smooth connections and help cables perform optimally without hassle.

While purchasing bare copper wire or bunched copper wire, you should keep certain things in mind. Always ensure the supplier you are buying from is reliable and has a proven track record. The supplier should also comply with all the rules and regulations of the industry.

Try to get feedback from other customers. Make sure the supplier has customer-friendly exchange policies so that any defective material can be returned without much hassle.

In case you are looking for more information related to bare copper wire or bunched copper wire, please mail us at info@rajasthanelectric.com.

Why are PVC Insulated Wires Needed by Electrical Industries?

PVC insulated wires or the Polyvinyl chloride wires are extensively used for making cables. They are used for insulation purposes and for sheathing and bedding purposes. With the years, PVC insulated wires have started replacing the rubber insulated wires which were used for household wiring needs. These PVC wires are easier to process and they are very cost-effective. They last longer, more than 30 years.

Continue reading

Why Is The Aluminum Rod In Demand Among Electrical Goods Manufacturers?

The aluminum rod is known for offering a high degree of resistance to corrosion and weldability, making it popular for electrical goods manufacturers. Besides, the high strength rods can also be used in making aerospace applications. The corrosion-resilient aluminum round rods are ideally suited for marine applications because these are exposed to water all the time. Continue reading

Why tinsel copper wire the most preferred metal?

Tinsel wire is a low voltage electrical wire that is used mainly where high power-driven flexibility is essential. Generally speaking, it is most commonly used in the wires that are used in telephones, particularly the handset cords, and in headphones. As tinsel wires are quite malleable it is resistant failing because of metal fatigue relatively to normal stranded wire or solid wire. It is usually made up of copper.

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Tinsel Copper wires are used in different industry rather being restricted to electrical industry. These wires first undergo a processing through tinsel tin, tinsel Silver, silver platted copper, cadmium copper and electrolyte copper. During this processing procedure these wires are flattened and covered with thread, including cotton, nylon, silver, nomex and Kevlar. But, this all depends on the requirement of the customers.

Let’s have a quick glance at the key applications of tinsel copper wires:

 

  • It is largely used in the fabrication of Speakers
  • It is extensively used in the manufacturing of Loudspeakers
  • It is used in the Tweeters coils
  • It is also used in the creation of Telecom cable

There are numerous of manufacturers that are manufacturing different types of Tin coated copper wire, and tinsel copper wire. Try to look for the right supplier!

Why are Copper Wires better than Iron Wires?

Copper wires have been considered as one of the most preferred choice for electrical wiring mainly due to the fact that it has high electrical conductivity comparatively to other metals. High conductivity of copper actually ensures smooth passage of electricity through it without being getting much heated up. These wires are basically raw material that is used by the Cable Industries for fabrication of different types of wires.

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In fact, there are some of the electrical power cable that are created from copper include, tinsel wire, submersible winding wire, copper strip, special cable and control cable to name a few. Furthermore, this copper wire manufacture is even carried out for the creation of several other instruments and machines.

While other metal used in fabrication of power cable is iron. PVC coated and insulated wire made from this metal is widely known plastic for the coating of electrical wires. It is comparatively more fire retardant low in resilient, cost and also has exceptional insulating properties.

Wires made from these metals have become widely known as they wires made from both types of metal are used for the residential as well as commercial wiring. Some of the key features of copper that gives it an upper hand over the other types of metals is that it is highly elastic and known to have high resistant against metal corrosion.

Robustness and ductility of this metal make it possible to fabricate them into different shape and size in a very expedient manner. Moreover the robustness aids copper wire withstand any type of climatic condition ranging from extreme heat to extreme cold.

Where will you use the Stranded Wire?

The stranded wire is found to be far more flexible compared to the solid core wire that is of the same size. Moreover it is more useful in case you need a wire which has to be moved around often, for instance, like the wires in a robot arm. The solid wire, in comparison will be used where there is no demand for a lot of movement like the circuits on breadboard.

Multi-Stranded-Wiring

When you are choosing the type of wiring for any electrical project, you will have to look at many important factors. Depending on the kind of application you want and the amperage, you need to choose the right gauge and the kind of metal wire which will be best for the task. The wiring expert therefore tries to see the differences between the stranded wire and solid wire too when it comes to choosing the right wiring for the project.

Where will you use the stranded wire?

The solid wire is going to have one metal core while a stranded wire will be made up of many thin wires that are braided or twisted together to make one cohesive bunch of wires. Both these kinds of wires can be used for both domestic and commercial usage but each has its strength and weaknesses which help us decide on the right one for the application at hand. This is why the solid wire is typically used for all rugged-duty applications and outdoor uses where such wires are likely to be exposed to very adverse climatic conditions. The stranded wire, however, will be used more for intricate and sophisticated uses like in circuit boards and electronic devices. Here the wires are going to be well protected even though they may be twisted or bent while connecting them to electronic components.

There are many advantages of using the solid wire, the main ones being simplicity of use, durability and costs. Since the solid wire comprises of only one metal core, the chances of damage to it are less. But, when you must use these for bending and twisting like in the making of circuit boards the stranded wires are the best. They are most often used for vehicular applications and for robotics. Here, the solid wires are of no use because they do not have the malleability or strength to withstand such reshaping or frequent movements. The stranded wire is the best possible option for applications where a lot of lot of reshaping is needed. This wire is however not very good for preventing electronic interference since air channels in between these strands can increase skin effect which is triggered by the magnetic fields on wire surfaces.

Where costs are concerned, it is necessary to see the costs in the long term. The solid wire for instance will require less upfront investment as compared to the more expensive stranded wire. But the latter will last much longer in places where there is a lot of reshaping of wires and frequent alternations. The bare stranded copper wire gets made from electrolytic grade copper. It is therefore important to choose a manufacturer which complies with global quality standards when it comes to making products from such wires.

The submersible cable has been designed specially to work in marine environments. This is because this cable is known for providing electrical power even in wet conditions. The main reason why it has been able to do so is because of its rubber and plastic coating. This plastic coating allows the cables to withstand all liquid substances like oil, water or grease. The submersible cables have robust mechanical and electrical properties which can protect them from oil or water. Such cables can be found in single or multiple conductors. Their shapes or sizes will differ according to the applications for which they are used. They are mainly used for power conductors for pump motors. Besides, these cables can also be used for irrigation systems, underground mining, and drilling works. When identifying a manufacturer for buying these cables, it is important to check their credentials and reputation. You need a manufacturer which can offer you quality products at affordable rates and which have a buyer-friendly return and exchange policy.